Inkcups Double Helix cylindrical UV printer
Industrial-quality, professional cylindrical UV printer with double print fixture for high volume, 24/7 production of 360-degree direct printing on drinking glasses, flasks, bottles, jars and other cylindrical objects.
Two adjustable angled tooling fixtures, servo-driven operation, automatic cylinder height adjust
Patented Helix® UV technology + Inkcups UV inks + Helix® software package
Max. printable length: 22 cm / diameter: 11 cm
Double your production volume!
Industrial cylindrical UV printers are a special type of UV direc-to-object printers. Due to their motor-driven rotation unit, they enable 360° direct printing of straight-walled or tapered cylindrical objects using UV technology.
Double Helix UV cylindrical printer was specifically designed for nonstop, high volume production. Similarily to other products in the Helix line, it utilizes patented Helix® technology, but with two print fixtures instead of one and has a higher enables a higher degree of automation than ever before. Besides its servo motor drive, fixtures with automatic high adjustment and programmable tilt it provides a number of additional optional feature to increase the productivity of your vessel printing business.
Double Helix also boasts double 8W segmented software-controlled UV curing unit for optimal curing, and their number can be expanded up to 4 to increase the printable length. The machine’s build includes an automatic wiping, white and black sub-tank stirring system, out of round check and optional head recovery system to ensure smooth workflow. Paired with Inkcups' CMYK+WW+V UV LED printer ink, Double Helix is able to reproduce vibrant and intricate images onto a variety of substrates, even colored or transparent ones due to white underprint. The image quality can be further improved by adding light cyan and light magenta inks. Thanks to ColorBoost technology, you can print at 12-pass quality at a speed of up to 6 passes.
Nano pin curing for transparent drinkware
The Double Helix cylindrical inkjet printer now features Nano Pin Curing (NPC), a patent-pending technology that enables seamless printing on transparent vessels—including glassware, plastic bottles, candle holders, and more—without requiring a UV-blocking agent.
In addition to this key advantage, NPC delivers an average 10% increase in print speed, the capability to print from the sham of glassware upward, and a laser alignment system for precise positioning. As the only technology of its kind, Nano Pin Curing sets a new standard in transparent vessel printing.
ColorBoost: print fast in high quality
The Double Helix is now equipped with ColorBoost. ColorBoost improves the quality/pass count trade-off enabling printing of 12 pass quality at 6 pass speeds. This technology dedicates a head per color and allocates 2 channels per head rather than 1 channel per head.
Automation-ready
The Double Helix is now available automation-ready for the utmost efficient print cycle. Utilize the universal robot to both load and unload to the following configurations: a single Double Helix, or two Double Helix machines. Three benefits of integrated automation include:
- more consistent production times
- 24/7 production capabilities
- the elimination of down time.
The Automation System utilizes a handling system of either vacuum or dual gripper system. Automation can be added to both new and existing Double Helix machines.
Programmable tilt
Easily adjust a fixture’s angle for tapers by saving each product’s specifications in the system software. Simply set the angle and assign a number to the product type. The Double Helix’s part fixture will auto-adjust once that number is selected for a quick and easy part changeover.
Out of round check and production log
For print consistency, Double Helix users can benefit from the out of round check feature and the production log feature.
The out of round check feature acts as a crash protection and doubles as a tool to wean out inconsistent products before printing. The result is less head crash, less machine interruption and more printing up-time.
The production log feature helps provide real-time data to supervisors. This data contains print speed, ink consumption, operator efficiencies, and more. Custom dashboards can be created and meaningful data can be managed through Microsoft Excel.
Integrated pre-treatment
Add in-line pre-treatment to the Double Helix. From a variety of jettable primers to corona to plasma, this cylindrical inkjet printer can reduce the number of machines used in the printing process down to one. Choose from specialized jettable primers or contact our colleagues to understand your substrate and adhesion needs.
Special effects
Mirror print
The mirror print feature on the Double Helix® digital cylinder printer leverages our specialized helical software to lay down an image using colored ink, then a layer of white ink over it, and another color image layer over that. The resulting effect is a mirror image of the interior and exterior artwork. Depending on the design, an image printed on the inside layer can be different from what’s printed on the outside.
Lustre effect
Lustre Effect, a one-of-a-kind print technology, prints a range of 280 metallic shades effortlessly onto aluminum, metal, and stainless-steel drinkware. Compatible with all digital cylinder printers in the Helix line, the Double Helix offers an additional boost to the already efficient software technology eliminates time-consuming manual steps and trial and error, resulting in the perfect metallic print every time. Print stunning metallic artwork on metal drinkware vessels like aluminum cans, stainless steel tumblers or stemless wine glasses, aluminum pint glasses and more.
Tone-on-Tone & Contour Print
The Double Helix digital cylinder printer’s tone-on-tone feature gives drinkware a truly elegant look by applying gloss effects using high-quality varnish formulations without color. Contour print layers the ink to give drinkware a highly appealing textured 3D feel. The end result is a one-of-a-kind, almost irresistible print effect.
Full Coverage
Print the full length of a straight or tapered drinkware cylinder (up to 8.6″) in a single print cycle with Helix Top-to-Bottom print technology. At the same time, print full-wrap images up to 360° around cylinders.
Photorealistic Rotary Printing
With the addition of 2 new colors: light cyan and light magenta, the Double Helix can now achieve true skin tones, smoother gradients, and higher resolution than ever before!
Optional Head Recovery System
The Head Recovery System is capable of cleaning both Gen 4 and Gen 5 printheads. Head recovery can be performed to restore printheads that may be clogged and generally increase the longevity of the printhead. By using EBD cleaner in combination with this unit, printheads can be cleaned for further printing.
- Cleans Gen 4 and 5 printheads
- Utilizes EBD Cleaner
- Available in 120VAC or 220VAC
Applications
The Double Helix is a dedicated cylinder printing machine designed to decorate straight walled and tapered cylindrical objects for bars, sport events, corporate events, promotional gifts and merchandise or home decor purposes including the following:
- stainless steel tumblers
- sport bottles and thermoses
- a variety of plastic cups including acrylic
- powder coated drinkware
- plastic bottles and cups
- vases
- and many more
Full Service
We plan with our customers for the long term: we support our customers as a reliable partner from the decision making to the post-warranty service. Our Full Service means that the prices of our machines include everything:
- Needs assessment, product presentation, quotation
- Delivery and installation within Hungary, commissioning and training
- After-sales support and service (without annual service fee!)
- Post-warranty service at a favorable price
Ask for quotation now!
Model: Inkcups Double Helix
Max. printable length: 108mm / 220 mm with an additional UV lamp
Printable object size: length:76–305 mm / diameter: 51–114 mm (at 7°) 5–96 (at 8,5°) / max. taper angle: 7°
Ink configuration: CYMK+WW (optional varnish, LC. LM)
Ink type: UV/LED (3 liter)
Max. resolution: 1200 x 1200 dpi
Print modes: 4 pass / 6 pass / 8 pass / 12 pass / 16 pass / 24 pass
Voltage: 220/208 VAC, Single Phase, 4 Amp
UV lamp: 2 or 4 UVLED / 8 W
Size: 2310 x 635 x 1680 mm
Weight: 558 kg